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And Since i want it to be functional as well, i am usually stuck with rotors at 1 rpm, pistons as low as 0.1 speed at max strength, and similar balancing results.
My question is about a mostly weightless block, that has durability as well, but the best method i can think of with how you said the game calculates weight, is.... maybe an iron ore or single piece of gravel, and just crank the % resist up to 95% or something (depending on how much hp a single piece of gravel is worth)
awesome idea, and almost exactly what i was looking for!
https://steamhost.cn/steamcommunity_com/sharedfiles/filedetails/?id=92874562843430
A quick search* revealed that the density of mild steel is 7.85 g/cm3, while aluminium is 2.70 g/cm3 (34% the steel's density); as for their impact strenght, steel is at 50J while aluminium at 24J (48%).
In all, to be realistic you could use these values directly (which is good enough for non-heavy-duty civilian use), reduce the weight in 70% for the same toughness of light armor by doubling the total material volume (which can be absorved by the LA's hollow structure), or something in between. You could also try an aluminium heavy armor blocks suite with only one third of the weight but half the actual resistance.
*Quick and dirty, the actual values can vary quite a bit according to the alloys' grades.
I do have a suggestion/request though, could you perhaps include an edgeless version of this to compliment the armor without edges mods out there?
Like for reducing the weight of the new VC Sky Fortress.
Does this mod replace blocks, modify them, or does it create a new block?